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Thread: Industrial robots, Fanuc Corporation, Oshino-mura, Minamitsuru-gun, Yamanashi Prefecture, Japan

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    Industrial robots, Fanuc Corporation, Oshino-mura, Minamitsuru-gun, Yamanashi Prefecture, Japan


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    Heavy duty robotic truck unload system offloads large automotive modules

    Published on Aug 14, 2015

    Automotive transfer: "Part Transfer Robots - FANUC America"

    The strongest of its kind in the industrial robotics market, FANUC’s M-2000iA Robot was designed to handle the heaviest of payloads while offering one-of-a-kind flexibility, longevity and unparalleled reliability.

    In this demonstration of the M-2000iA robot’s capabilities, the M-2000iA/900L long arm model lifts sequenced palletized automotive seats from a delivery truck. This demonstrates the robot’s ability to lift and transfer parts directly from an automated semi-trailer into plant automation. The robot locates the trailer and product positions using FANUC iRVision 3DL, which compensates for trailer location and dimensional variations present in over the road semi-trailer processes. The robot proceeds to move the seats to an overhead conveyor and loads the conveyor with the seats.

    After loading the seats, the M-2000iA robot moves to an empty pallet conveyor and picks up the empty pallets. The robot transfers the empty pallets and loads them into the trailer, and the cycle repeats. In addition to being the highest payload industrial robot on the market with capability of handling up to 2300 kg, FANUC’s M-2000iA also boasts the longest reach, allowing this unique robot to perform the work of conventional cranes, hoists and shuttles to increase output and eliminate dangerous manual work.

    Here we see a close up view of the orange clamp used to grip the pallet as it closes on the pallets in the trailer. Especially appreciated in the automotive industry, the heavy payload FANUC M-2000iA robot is capable of lifting a variety of delivered modules including dashboards, seats, front end modules, tire/wheel kits, powertrain, truck frames, and many more. It can load and unload these parts from trucks, semi-trailers, conveyors, automatic guided vehicles, dunnage racks, rail cars, shipping containers, and virtually any suitable factory automation.

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    Robotic Die Cast Tending System is Portable, Versatile and Compact - Durabotics

    Published on Aug 21, 2015

    Die cast tending: robot.fanucamerica.com/Products/Robots/foundry-robots.aspx

    FANUC America Authorized System Integrator Durabotics’ portable Die Cast Tending System uses the FANUC LR Mate 200iD/7L long arm robot to complete a fully automated and extremely versatile solution for improved die casting process speed, reliability and throughput. The FANUC LR Mate robot in this Durabotics system automatically unloads and quenches die cast parts, sprues, gates and runners from a zinc die cast machine. The robot then places the parts into a trim die station, followed by deposit of excess material into a re-melt system.

    The robot works within the cycle time of the Die Cast Machine. Once the cast is set and the die opens, ejector pins extend enough to unseat the part, but not enough for the part to fall from the mold. The FANUC robot moves to pick the part, complete with sprue and runner, and unloads it from the die press. Once the robot exits the die press area, die lube is sprayed and the die press closes. A die shield provides protection for the robot from the die spray. The robot quenches the part in a water basin, and then loads the part into a trim press, but holds onto the sprue. The trim press engages and good parts are automatically ejected down a chute or multiple chutes depending on the part configuration. Meanwhile the robot moves the sprue or runner to a chute for re-melting, and the process repeats.

    This system’s very narrow footprint allows it to fit in between die cast machines. The system is highly portable – It is easily moved from one die cast station to another with a simple pallet jack or forklift. Additionally, it can be locked into customized docking stations placed at multiple die cast machine locations. This quick-lock docking station comes equipped with locating pins that assure repeatability.

    Designed with the customer’s needs in mind, this system from Durabotics is an ideal solution for automated die cast tending. To learn more about FANUC America Authorized System Integrator Durabotics and their full range of automated solutions, please visit http://www.durabotics.com.

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    Published on Sep 4, 2015

    Robotic spot welding: robot.fanucamerica.com/Products/Robots/spot-welding-robots.aspx

    FANUC America Authorized System Integrator BOS Innovations was approached by a customer with a low volume specialty automotive parts application where multiple technologies were required. BOS was tasked with finding a cost effective way to integrate their industry leading fixtures, apply robotic spot welding, sealant, and stud welding, all within a compact workcell, which meant optimizing the number and flexibility of industrial robots. As a solution, BOS and FANUC America collaborated to design and integrate this robotic system, which includes the highly reliable and versatile FANUC R-2000iB robot. The system includes multiple tool changers and advanced harness management packages that maximize the required technologies and use of space.

    There were constraints with the spot welding environment’s size and with the flexibility of the cable and harnesses for the applied technology. It was clear that automatic tool changing would be necessary, and that BOS would have to integrate a robot with the ideal reach and payload. The robot choice was obvious: FANUC’s R-2000iB/210F was the heavy duty machine with all the capabilities and options, including FANUC’s Dual Check Safety safe zoning control that was needed to achieve the BOS concept. Together, FANUC America’s capability in integrating spot welding systems and heavy duty cable harness packages, along with BOS’ design and simulation for the various technologies, allowed for achieving the best possible solution to this unique application.

    To learn more about FANUC America Authorized System Integrator BOS Innovations, please visit http://www.bosautomation.ca.

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    Advanced External Thread Grinder with Robotic Load/Unload - Drake Manufacturing

    Published on Sep 11, 2015

    FANUC America Authorized System Integrator Drake Manufacturing’s GS-TE External Thread Grinder System utilizes robotics from FANUC for automated part loading and unloading. This maximizes throughput speed while maintaining a lean, clean, ergonomic design and compact footprint for operation in a cell environment.

    Drake Manufacturing’s GS-TE provides precision thread grinding for a full range of threads, worms, ball screws, gages, and many other parts, all on one machine. In addition to utilizing FANUC’s LR Mate robot for machine loading and unloading, Drake’s GS-TE External Thread Grinder uses FANUC’s state of the art CNC for the most advanced, reliable machine control. FANUC’s CNC menus, combined with Drake PartSmart Programming Software gives the machine operator complete control over the machining process without the need for programming – just enter the workpiece parameters, and the menu-driven programs take it from there. Robot cycles are coordinated with the CNC programs, allowing for part changeover in a matter of minutes.

    Linear motors on linear roller ways maximize acceleration and contouring capability with fewer mechanical parts for low maintenance operation. The machine is available with a full 180-degree FANUC CNC-controlled power helix and comes equipped with Drake Smart Form technology that automatically generates corrected wheel forms for helical path interference and off helix grinding. This conveyor system was designed and built by Drake to bring smooth, consistent and automatic part handling to virtually any grinding application with robotic handling of up to 10 part pallets.

    With the GS-TE, Drake offers a highly reliable external thread grinder with unequaled product support to help manufacturers remain globally competitive for years to come. To learn more about Drake Manufacturing please visit http://www.drakemfg.com

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    Robotic Cake Cutting & Tray Packing System - Smart Motion Robotics

    Published on Sep 18, 2015

    Food handling robots

    FANUC America Authorized System Integrator Smart Motion Robotics developed this automated system to utilize a series of FANUC robots for fast and efficient cutting and tray packing of small cakes. With the help of these reliable FANUC M-10iA/10S short arm robots, 8,000 cakes can be cut and tray packed per hour by two systems.

    Cakes enter the system hot out of the oven, traveling down a conveyor and passing through FANUC’s iRVision system, seen here as a red light. FANUC robots locate each cake using iRVision, then pick the cakes and place them onto a platform where the robot performs three cuts with a serrated knife to cut the cake into six slices. The cake is then picked and placed onto a second platform holding a plastic tray. Once in its tray, the cake is ejected to a reverse-direction conveyor, which feeds into a Flow Pack machine.

    Smart Motion Robotics developed a custom de-nester that readies the next tray. There are two systems of eight robots in each system, which are operationally self-contained with a built-in 20% system failsafe. FANUC iRVision tracks the cakes and allocates them to each FANUC robot equally. Both systems combined are capable of processing over 8,000 cakes per hour. All of the tooling and system hardware was designed and built by Smart Motion Robotics. The robots even clean their own knives. The system is easy to maintain, and trays are fed into the de-nester from outside the cell. To learn more about this system and more from Smart Motion Robotics, please visit http://www.smartmotion.com.

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    Robotic Gantry Top Loader System Case Packs Food Product - Pearson Packaging Systems

    Published on Oct 5, 2015

    Case Packing Food Product: robot.fanucamerica.com/Products/Robots/food-grade-robots.aspx

    FANUC America Authorized System Integrator Pearson Packaging Systems developed this Gantry Top Load Case Packer – the GTL-UNI – to case pack bags of shredded cheese. This fast and reliable automated system is capable of top loading rigid, semi-rigid and flexible products, and is ideally-suited for retail ready or display cases.

    Cases are hand fed onto the case infeed conveyor, while packages of shredded cheese are conveyed into the system by a continuously running infeed conveyor. FANUC iRVision locates and tracks the product as it moves into the robot pick area, and two FANUC LR Mate robots each pick individual packages and correct for skew based on data from the iRVision system. The product accumulates onto a speedline conveyor where they are picked and placed by the gantry.

    Two types of shredded cheese bag are handled in this system – saddle bag product and individual 1 lb. bags of product. The GTL-UNI is equipped with both horizontal and vertical packing capability to handle both types of bag. First, the 1 lb. individual bag product is directly loaded into each case horizontally. The gantry places the saddle bag product into a bucket for vertical loading. Once the vertical buckets are full of products, they rotate and release the product into their cases in vertical pack patterns. The predetermined number of cases is sequenced into position on the servo driven case conveyor on 18-inch centers. Placement into the case is fully programmable through the multiple axes of the robot.

    Pearson Packaging Systems’ GTL-UNI Gantry Top Load Case Packer utilizes FANUC robots to offer flexible and reliable case packing capabilities for a wide range of pack patterns and product handling solutions. To learn more about FANUC America Authorized System Integrator Pearson Packaging Systems and their full line of automated packaging solutions, please visit http://www.pearsonpkg.com.

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    Multi-Robot Engine Cover Assembly System – TranTek Automation

    Published on Oct 9, 2015

    Engine cover assembly: robot.fanucamerica.com/Products/Robots/assembly-robots.aspx

    FANUC America Authorized System Integrator TranTek Automation developed this fully automated multi-robotic solution for assembling cast aluminum engine covers.

    After an aluminum engine cover is loaded into the system and passes through a thread checking station, a FANUC M-710iC robot replaces it with a raw part and moves it to a laser marking station, then to a camera for reading the laser mark and grade mark. Next, the robot unloads the part to the first leak testing station. RTV silicone is dispensed onto the part at a FANUC LR Mate robot dispense station. The FANUC M-710iC picks the part and moves it to the next station where it places a steel baffle into the engine cover with its multi gripper, and the baffle is installed. After baffle installation the robot moves the part to a rivet forming station, and after that, a lubing station.

    Engine sensors are manually loaded onto a conveyor that moves the sensors into the system. With it’s multi-pick gripper, a FANUC M-710iC robot is used to pick and install the engine sensors. After the sensors are all in place, the part moves to a FANUC M-10iA robot where the sensor bolts are torqued into place, and ball-stud and other senor bolts are also installed. A FANUC M-710iC robot again transfers the part to a final leak test. After passing the final leak test, the part is moved to a station where a FANUC M-20iA robot awaits to install mounting bolts. With the mounting bolts installed and error-proofed, the FANUC M-710iC places the finished part onto an unload table.

    In addition to this custom automotive assembly system, TranTek Automation’s vast automated assembly experience encompasses a variety of industries including appliance, consumer products, and defense industries. To learn more about FANUC America Authorized System Integrator TranTek Automation please visit http://www.trantek.us.

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    SecurFlow Down Bottle Removal System from Gebo Cermex Canada Inc.

    Published on Oct 16, 2015

    FANUC America Authorized System Integrator Gebo Cermex Canada Inc. has developed an innovative solution for automated down bottle retrieval and removal in SecurFlow™ (patent pending) - A robotic down bottle removal system.

    Down bottles in the product flow on transport and accumulation conveyor are interrupting the process on the infeed of machines and are delaying production.

    To alleviate this issue, Gebo-Cermex Canda Inc, developed SecurFlow™, which includes an invert-mounted FANUC LR Mate 200iD/7l long arm robot equipped with Gebo Cermex’s customized pick sensing bottle attachment gripping tool. The robot uses a high-performance laser detection system that identifies fallen bottles in the middle of product flow and signals the robot to remove a down bottle from the line. The FANUC robot grabs in a secure way and removes lying bottles from the conveyor just before they are fed in bulk to the machine.

    The system is compact, and can be easily integrated into 90% of standard bottling lines on any type of pressure free accumulation conveyor. The system also offers manufacturers 99.5% efficiency for speeds of up to 130 000 bottles/hour, reduced downtime and improved overall system efficiency. SecurFlow™ offers manufacturers a much-needed solution with a short return on investment compared to the cost of a completely re-engineered conveying system.

    The entire robot picking process is in sync with the variable speed transport conveyor. The system with SecurFlow™ will detect and remove a wide range of same sized and weight bottles that are down as PET bottles, aluminum cans, aluminum bottles and laminated carton bottles, empty or full within the robot’s payload range. The picking action is guaranteed on single isolated bottles or simultaneously grouped bottles on the conveyor.

    To learn more about FANUC America Authorized System Integrator Gebo Cermex Canada Inc, and their full range of packaging line engineering solutions, please visit gebocermex.com.

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    Published on Oct 23, 2015

    Robotic case palletizing: robot.fanucamerica.com/Products/Robots/palletizing-robots.aspx

    FANUC America Authorized System Integrator JAE Automation is a total robotic systems integrator, capable of pulling all areas of a plant together to form a cohesive and comprehensive automated plant system. This video highlights JAE Automation’s capabilities in palletizing and case conveying systems.

    The system utilizes FANUC’s highly reliable, industry-leading palletizing robot – The FANUC M-410iC palletizer. In order to meet the needs of various speeds and payloads, this intelligent robot series comes in two models - the M-410iC/315 with 315kg payload, and the M-410iC/185 with 185kg payload seen in this system.

    Designed to meet the client’s specific needs, JAE Automation uses 3D modeling to develop the palletizing system before the system build. The system is first tested in a virtual environment, ensuring conformance. The FANUC M-410iC palletizing robot has an industry-leading work envelope, allowing for work with multiple pallets. This system features a touch screen HMI for ease of operation, an automated pallet transfer system, and a multi-use vacuum end of arm tool. The system receives cased material from four packaging lines; a case sorting conveyor system is utilized to move cases into the system. The FANUC M-410iC then palletizes the cases onto four individual pallets. The robot’s versatile vacuum end of arm tool design allows for complex pallet patterns and high pick rates. Finally, the automated pallet transfer system moves finished pallets to a stretch wrapper.

    Let JAE Automation put their expertise to work for you. To learn more about FANUC America Authorized System Integrator JAE Automation, visit http://www.jaeautomation.com

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