Fanuc Corporation, Oshino-mura, Minamitsuru-gun, Yamanashi Prefecture, Japan

[Airicist]

Website - fanuc.co.jp

FANUC America - fanucamerica.com
fanucrobotics.com

youtube.com/FANUCRoboticsInc

facebook.com/FANUC

twitter.com/FANUCAmerica

linkedin.com/company/fanuc-america-corporation

instagram.com/fanucamerica

Fanuc Corporation on Wikipedia

Projects and products:

collaborative robots

painting robots

industrial robots

Robostand, automotive seat testing modules

[Airicist]

Robotic Order Loading with FANUC M-3iA/6A Six-Axis Delta Robot

Published on Aug 16, 2013

The largest in FANUC's family of Delta Robots, the FANUC M-3iA is a high-speed picking and assembly robot with a six-kilogram payload. This robot's parallel-link design allows for an expanded workspace allowing the robot to easily maneuver throughout its work area. The FANUC M-3iA Robot has the largest work envelope of any robot in its class.

The M-3iA Robot comes in three models with varying payloads and axes of motion. In this picking and order loading application, the 6A, six-axis model of the FANUC M-3iA is used due to the complexity of the operation. The M-3iA/6A features three rotational axes at the wrist. This application requires a robot with a highly articulated wrist, and the directional freedom of the robot's three-axis wrist configuration provides the needed dexterity to complete the operation.

In this demonstration, the FANUC M-3iA/6A picks three different types of food items from a gravity conveyor and places them into three different packages with various angled slots. In order to determine which item is being picked, the robot first needs to "see" it. So this application requires the use of FANUC's integrated, plug-and-go iRVision system. An iRVision camera captures and determines the item type and orientation, picks it, and places it into the package. Once the packages are full of items, the robot unloads them back to their designated slots on the gravity conveyor and the cycle repeats.

[Airicist]

Fanuc M-16i RJ3 Robot from Alliance Robotics
August 26, 2013

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Fanuc Robot Press Tending
August 26, 2013

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Improve Robot Cycle Time -- FANUC's Patented "Learning" Software in a Robotic Palletizing Operation

Published on Sep 6, 2013

FANUC's patented Gakushu or "learning" software feature is used in this demonstration to show how FANUC continues to provide manufacturers with the latest in robotic software innovations for improving speed, efficiency and production in their automated systems.

This video features two FANUC R-1000iA/80F robots in a palletizing operation. The robot in the foreground has been equipped with FANUC's learning software feature, while the robot in the background is not. The robots start palletizing and depalletizing boxes at the same time. However, as you can see, the robot equipped with the FANUC Gakushu learning software performs at a higher speed than the robot not equipped with the learning software. The learning robot's advantage comes through learning the characteristics of its programmed path and then speeding it up while maintaining that path and smoothing its motion. Motion cycle time can be reduced up to 15% with the added benefit of overall smoother motion. In this run the learning robot's cycle time is improved 13.7% compared to the standard robot, equating to 240 more cases per hour.

The Gakushu Learning function is ideal for manufacturers looking to increase production. Whether looking to eliminate a system bottleneck or increase overall line rate, the Gakushu Learning Robot can help without large investments in capital equipment or the need for expert programmers. The repeatability and short cycle times provided by this learning function maximizes the robot's efficiency for production, which is key to a successful automated system.

[Airicist]

FANUC Robot Transfers 15-pound Steel Billets Using 3D Bin Picking

Published on Mar 7, 2014

The following video features the FANUC R-2000iB/165F robot as it uses 3D bin picking to transfer steel billets. The system features two bins, one empty and one full of 15-pound raw steel billets that need to be transferred to the empty bin. Typically, this type of picking process from one bin to another has been difficult for robots to perform. However through the use of FANUC's 3D Area Sensor, robotic bin picking has not only become a possibility, it is now an ideal solution for manufacturers who are seeking an easy and practical solution for robot vision.

The process starts as the 3D Area sensor takes a quick vision shot. This vision shot provides a detailed 3D map of the billets to the FANUC R-2000iB robot. The robot locates one of the parts and goes into the bin to pick it up. FANUC iRVision's Interference Avoidance feature prevents the robot and tooling from coming in contact with the bin walls.

The robot picks the part and uses FANUC iRVision 2D to detect the position and orientation of the billet on-the-fly, and places it on a fixture. This demonstrates the accuracy of on-the-fly vision. The robot picks the part from the fixture, and places it in the second storage bin. Once the first bin is emptied, the 3D Area Sensor moves to the second bin and the process repeats.

[Airicist]

Robotic Bin Picking of Randomly Located Bottles with 3D Vision System - FANUC America

Published on Sep 13, 2013

Bin Picking Plastic Bottles

Traditionally, robotic bin picking been a very challenging process for industrial robots. FANUC America has worked to meet the challenges and is showing manufacturers how easy and practical bin picking can be through the use of robotic vision.

In this video, the six-axis FANUC M-20iA Robot uses FANUC's New iRVision 3D Area Sensor to locate and pick randomly oriented plastic bottles from a storage container. Once a part is picked, the robot uses iRVision 2D to detect the orientation of the bottle on the fly and places it on a conveyor in a consistent orientation. The conveyor transfers the bottles to a second bin. FANUC's new high-speed 3D Area Sensor works by providing full 3D maps of the bin in one quick vision shot. In addition, this system uses FANUC's iRVision Interference Avoidance feature, which prevents the robot and tooling from coming into contact with the bin walls.

The FANUC 3D Area Sensor is easy to use, allowing bin picking setup through the iPendant in a matter of mere minutes. Once the first bin is emptied, the robot slips on its end of arm tooling, picks the empty bin and places it under the conveyor. All of the hardware and software in this system is developed by FANUC specifically for FANUC robots, making this a one-stop solution for any production needs.

[Airicist]

Automated Mixed-Layer & Multi-Case Palletizing with the New FANUC M-410iC/185 Palletizing Robot

Published on Oct 11, 2013

Mixed Layer Palletizing

FANUC America is proud to introduce the new FANUC M-410iC/185 palletizing robot, designed for high-volume production in case, bag and bottle palletizing operations. This new palletizing robot from FANUC features a 185 kilogram payload and a slim arm with a hollow wrist design including integrated cable routing to minimize interference with tooling and other peripheral devices. The new FANUC M-410iC/185 robot provides a 16% improvement in payload and a 13% increase in throughput compared to previous models, allowing manufacturers the ability to get more packaged products out the door very quickly.

In this palletizing demonstration, the new FANUC M-410iC/185 palletizes four layers of cases from two in-freed stations. Different case sizes demonstrate the robot's ability to perform mixed-layer and multi-case palletizing. The robot then uses FANUC iRVision to locate the boxes on the pallet to de-palletize them back onto the in-feed stations. FANUC's Dual Check Safety Speed and Position Check Software is also utilized in the system to restrict the travel of the robot to the exact area in which it works.

The new FANUC M-410iC/185 robot is extremely fast and powerful, capable of performing 1,700 standard palletizing cycles an hour, making it the fastest palletizing robot in its class. This robot also features a large work envelope and can service multiple lines in high-volume environments.

[Airicist]

Engine Impeller/Turbine Machining with FANUC ROBODRILL Small Machining Center

Published on Oct 18, 2013

Impeller machining

The FANUC ROBODRILL Alpha-DiA5 Series CNC Machining Center offers unrivaled quality and precision in a highly reliable and efficient machine. Available in three sizes all models of the FANUC ROBODRILL are ideally suited for applications that require a large capacity with a small footprint.

In this system, the FANUC ROBODRILL Alpha-DSiA5 High-Speed Machining center utilizes integrated 4th and 5th-axis simultaneous machining, along with the new high-speed 24,000 rpm spindle with a synchronous built-in servo motor to machine a small, aluminum alloy engine impeller/turbine. This new high performance spindle motor coupled with 4th and 5th axis simultaneous machining, makes it possible to perform the extremely fine and repeatable contouring seen here, in the machining of this impeller.

At the core of every FANUC ROBODRILL is the world's most reliable CNC controller - The FANUC CNC 31iB/B5 installed, for high-precision control, In addition, each FANUC ROBODRILL includes a rugged case C-stand design, highly dynamic spindle options with 10,000 or 24,000 rpms, and directly driven axes for optimal acceleration and deceleration speed and control. ROBODRILL offers a high-speed 14 or 21-turret tool changer and direct drive 4th or 4th and 5th axis capability, making it the most versatile and robust machining center for applications that require maximum precision and reliability.

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Automotive Gear Shaft Milling with FANUC ROBODRILL Alpha-D21MiA5 Machining Center

Published on Nov 1, 2013

The FANUC ROBODRILL Alpha-DiA5 Series CNC Machining Center offers unrivaled quality and precision in a highly reliable and efficient machine. Available in three sizes all models of the FANUC ROBODRILL are ideally suited for applications that require a large capacity with a small footprint.

In this system, the FANUC ROBODRILL Alpha-D21MiA5 High-Power Machining center uses its enhanced machining capability through its high power spindle motor and high rigidity mechanical component to perform side milling for an automotive gear shaft. This application utilizes ROBODRILL's through tooling coolant and has a flush tank capacity of 240 Liters. ROBODRILL also features a mist collector option. This application is a great example of the highly efficient machining capabilities of the ROBODRILL Machining Center for a steel part through the use of its high torque spindle.

At the core of every FANUC ROBODRILL is the world's most reliable CNC controller - The FANUC CNC 31iB/B5 installed, for high-precision control, In addition, each FANUC ROBODRILL includes a rugged case C-stand design, highly dynamic spindle options with 10,000 or 24,000 rpms, and directly driven axes for optimal acceleration and deceleration speed and control. ROBODRILL offers a high-speed 14 or 21-turret tool changer and direct drive 4th or 4th and 5th axis capability, making it the most versatile and robust machining center for applications that require maximum precision and reliability.